在当前油田开发趋势下,水平井的水平段长度增长已是必然,与之相对应的井筒清洁工作难度也将逐渐增加。在大位移井正常钻进过程中, 钻屑脱离钻井液流向低边井壁沉积, 此时环空分为稳定沉积层、沉积移动层、非均相的悬浮液流动层和假均相流动层, 使钻井液流型和流变性更加复杂, 导致钻井液悬浮体的均匀性被破坏;斜井中低边井壁的钻屑沉积层在停泵时会整体下滑, 使携岩更为困难, 并易造成砂桥卡钻。石油圈原创www.oilsns.com
斜井段容易形成稳定岩屑沉积层, 其厚度随井斜角增大而增厚。随着井斜角的增大, 岩屑的运动方向逐步偏离轴向, 而接近径向运移, 从而形成岩屑床。同时, 随着井斜角的增大, 钻柱偏心躺在井筒的低边井壁上, 钻柱下侧环空间隙变小, 使岩屑床清除更为困难。
在上周的技术专题中,小编为大家介绍了贝克休斯的EasyReach润滑剂。在该润滑剂的作用下,运营商成功将井下工具的摩阻系数降低了40%,并节约了大量的钻机时间和作业成本。其实,EasyReach润滑剂只是贝克EasyReach连续油管大位移井技术的冰山一角,而该服务还包括CIRCA模拟软件和EasyReach大位移井工具两种技术。
其中,EasyReach大位移井工具具有操作简单、耐用、可靠性高,简化了井下作业工具(BHA)组合,整体只有一个运动部件,是当之无愧的大位移井高效清洁大师。那么,就让小编为大家揭开EasyReach工具的神秘面纱吧!石油圈原创www.oilsns.com
EasyReach通过使用连续油管将井筒清洗工具下放至井筒内,能够实现全井筒清洗,不留任何死角。EasyReach工具通过“水锤效应”产生作用力,将连续油管工具下入井筒中,可达到常规连续油管无法企及的深度。同时,频率低于10Hz的震动脉冲还会带动工具震动,避免了工具的螺旋弯曲及遇卡问题,这样既提高了下入深度,又完成了井筒清洁工作,大位移井的清洁效率因而大大提高。石油圈原创www.oilsns.com
该工具的设计过程中综合考虑了BHA长度、流速限制以及压降等因素,同时又保持了高水准的作业能力。与同类作业相比,EasyReach的操作不需要修井机的配合,对地层的伤害也极小。此外,EasyReach还能提供额外的牵引力,有效减少清砂次数,确保大位移井作业完整性。
EasyReach工具的直径为2-7/8in(7cm),能够与常规的连续油管井下工具完美对接。为了更好的完成作业,该工具还能针对每次作业情况对流量控制、牵引力优化以及工具压降进行定制化设计。EasyReach还有一个独立的液体转向阀和出口设计,防止卡钻事故发生。
应用范围
- 井筒清洗作业;石油圈原创www.oilsns.com
- 超长水平井;
- 非常规油气井、页岩开发;
- 清砂作业;
- 大位移井。
特性与优势
- 大马力“水锤”工具:
—产生矩形压力脉冲(<10Hz);石油圈原创www.oilsns.com
—作业范围覆盖水平段全长;
—使用硝化液体工作;
—井筒清洁效率更高;
—下钻次数更少,节约作业时间;
—井筒清洗完成后实现产量最大化。
- 工具设计简洁:
—EasyReach稳定性高,整体只有一个移动部件;
—工作过程中不会发生意外熄火、遇卡现象。
- 工具直径设计为2-7/8in:
—能够与传统的连续油管BHA工具无缝对接;
—适合液体喷射及井筒清洗作业;
—连续油管或是单根油管都可与EasyReach联合使用。石油圈原创www.oilsns.com
应用案例:拯救低产,重回巅峰
在哈萨克斯坦西部的Oblast油田,开发商为了优化生产、降低操作成本,决定将钻井策略由垂直井向水平井转移。同时,为了延长井的使用寿命,提高开采效率并延缓水浸的发生,将现有垂直井向水平井转变势在必行。当然,作业计划难度也会随之增加,例如大位移井能够显著提高井筒与油藏接触面积,但是其钻井难度也非垂直井可比。
作业难度主要体现在,普通的连续油管无法触及全长为1200m(3937ft)水平段的根部。造成这一难题的原因是:连续油管与井壁的摩擦力太大,导致其在到达井底之前就被井筒卡住了。
开发商决定使用贝克休斯的EasyReach大位移井连续油管服务,改变钻井策略。
EasyReach作业目标井的测量深度达到了6492m(21300ft)。CIRCA模拟软件预测连续油管遇卡会发生在井深6312m处,而第一趟下入连续油管的遇卡位置恰好为6234m,作业工具无法触及剩余的水平段。通过使用EasyReach工具后,连续油管的下入深度增加了250m,使作业工具得以覆盖整个水平井段。
这短短的250m为开发商解决了一直困扰着他们的大问题:BHA工具终于达到了普通CT工具送达的位置,后续磨铣及酸化增产作业也有望成为可能。毫无疑问,选择贝克休斯的EasyReach来进行大位移井作业是对效率和效果的双重保障。石油圈原创www.oilsns.com
小编手中还握有EasyReach和贝克休斯其他技术的更多资料哦,想获取?很简单:请将此文章分享至朋友圈,发送截图和邮箱地址至石油圈微信后台。小编会将资料打包奉上,发送至您的邮箱!还有机会与技术专家沟通交流哦~
来自/Baker Hughes 译者/张德凯 编辑/Leia
As lateral sections of horizontal wells become longer, cleanout operations become more difficult. The Baker Hughes EasyReachTMextended-reach tool gives operators a simple, robust, and reliable tool to facilitate cleanout operations. It allows coiled-tubing-deployed cleanout assemblies to clean efficiently to total depth. The EasyReach tool uses the water-hammer effect, which generates traction forces that pull the tubing into the well. These periodic pulses of less than 10Hz also vibrate the tubing, which allows continual dynamic friction and extends the lateral range of the tubing by delaying the onset of helical buckling and lockup, resulting in efficient cleaning times.
With only one moving part, the patented EasyReach extended-reach tool is a simplified bottomhole assembly (BHA) that aids in cleaning efficiency.
The tool balances the length of the BHA, flow-rate limitations, and pressure drop compared to the enhanced reach capability. It bypasses the need for a workover rig and reduces formation damage. The EasyReach tool provides additional pull on the coiled-tubing BHA and provides an effective method to decrease toe preps and sand cleanout times and reliably reach total well depth.
Manufactured in 27/8-in.(7-cm) diameter, the tool is compatible with typical coiled-tubing BHAs. It provides customized flow control to optimize pull forces and tool pressure drops for every well. The tool features an independent switch flow and vents to the wellbore to prevent stalling.
Contact your Baker Hughes representative or visit BakerHughes.com/EasyReach to find out how our EasyReach extended-reach tool can help you achieve quicker clean outs while maximizing production.
Applications
- Cleanout operations;
- Extended lateral sections of horizontal wells;
- Unconventional oil and gas shale wells;
- Toe preps;
- Sand cleanout;
- Extended-reach well service.
Features and benefits
- High-power water-hammer tool:
—Produces square wave pressure pulses (<10Hz);
—Extends reach in lateral sections of horizontal wells;
—Operates with nitrified fluids;
—Cleans wellbore more efficiently;
—Reduces time in wellbore with fewer short trips;
—Maximizes production.
- Mechanically simple:
—Performs reliably with only one moving part;
—Ensures the tool will not stall.
- 27/8-in.diameter:
—Compatible with typical coiled-tubing BHAs;
—Suitable for jetting, cleanout;
—Can be run on coiled and jointed tubing.
EasyReach Tool Brought Well Back to Production in Western Kazakhstan
To optimize production and cost, the drilling strategy in Western Kazakhstan Oblast has shifted from vertical to horizontal wells. Even existing vertical wells are being converted to horizontal to prolong their life, improve productivity index, and delay water encroachment. As a result, the client’s current drilling strategy is being expanded to drill more complex wells, such as extended-reach horizontal wells – to maximize reservoir contact.
As a result of this new drilling strategy, the client agreed to test the new Baker Hughes EasyReach? extended-reach coiled tubing service. The challenge was that the coiled tubing (CT) could not cover the entire 12-m-long (3,937-ft-long) horizontal section. This was due to the friction forces between the CT and the wellbore, which caused the CT to lock up before reaching total depth (TD).
The EasyReach high-power water-hammer tool was deployed in an extended-reach horizontal well that had a TD of 6492 m (21,300ft). The CIRCA? proprietary CT modeling software predicted lock-up at 6312 m (20,709ft). During the first run; the tool was activated, and lock-up actually occurred at 6234m (20,453 ft). The activation of the tool resulted in extending the reach of the CT by an additional 250m (820ft) and reaching TD. This additional reach was significant it helped the customer reach its objectives – to mill the ball and acid-stimulate the reservoir section that could not be reached with the standard CT bottomhole assembly (BHA).
Challenges
- Long lateral section of 1200 m (3,937ft);
- Friction forces between the CT and wellbore cause conventional CT sting to lock up before reaching TD;
- Traditional tractor tools and lubricants are not applicable in this specific well and BHA.
Baker Hughes solution
Activated the EasyReach high-power water-hammer tool with pumping fluid and incorporated it into BHA.
Results
- Provided superior extended-reach capabilities for CT, using the;
- EasyReach high-power waterhammer tool;
- Achieved greater lateral lengths, resulting in the customer reaching TD;
- Enabled customer to continue with milling and acid stimulation.
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