Hydrotreating catalysts: an alliance to offer you more
UOP and Albemarle formed the Hydroprocessing Alliance in 2006 to support the production of clean transportation fuels worldwide. UOP is a leading developer of hydrocracking catalysts, and hydrotreating and hydrocracking process technology. Albemarle is a leading developer and supplier of innovative hydrotreating catalysts and technologies for refineries. This alliance combines their strengths to provide the refining industry with a broad portfolio of process and catalyst offerings for: Middle distillate hydrotreating; Vacuum gas oil hydrotreating; Mild hydrocracking; Hydrocracking; Fixed-bed residue hydrotreating; Crystaphase Products
UOP had partnered with Crystaphase Products to offer CatTrap technology, designed to provide the largest possible trapping volume for particulate contaminants in any feedstock, while providing superior flow distribution. The technology has lengthened the reactor run life when unacceptable pressure drop has limited the cycle length of previous runs. CatTrap systems typically require less space than traditional grading systems and provide the additional benefit of no pressure drop over the reactor cycle length.
CatTrap is an alumina silica composition circular disk with a very high effective internal porosity for large particulates removal. The different products have varying pores per linear inch to allow gradual stacking of different sizes for improved flow distribution.
CatTrap material has been used in more than 1,000 applications and more than 200 refineries, and the list is growing. UOP’s experience in specifying CatTrap material for commercial units has increased the efficiency of reactor volume use, and has helped maximize cost savings and performance.
UOP will work closely with your team to identify the best available technologies suited to your business goals.
The refining segment is a challenging environment today
Fluctuating crude prices, heavier feeds and more stringent product quality requirements are driving the need for advanced solutions that can help you best maximize your assets while increasing your profitability. UOP catalyst innovation is focused on helping you address these challenges through a portfolio of high-quality products that offer higher selectivity, higher activity and lower hydrogen consumption where it will help you to meet your product objectives.
UOP offers a well established portfolio of hydrocracking catalysts to meet a wide range of product selectivity and quality targets. In recent years we have developed six new Unicracking catalysts to address the changing demands of our industry and give you the flexibility to achieve
your market plans.
Our catalysts will support your production needs over a range of diesel and naphtha products
Distillate Production: HC-120 Catalyst, HC-215 Catalyst;
Flexible Production: HC-140 Catalyst, HC-150 Catalyst;
Max Naphtha Production: HC-175 Catalyst, HC-185 Catalyst.
Our new-generation hydrocracking catalysts are designed for yield, quality and performance improvements that will enhance your profitability. These new generation products offer you distinct operating benefits.
Optimized Hydrogen Addition:
UOP’s new-generation hydrocracking catalysts are designed to add hydrogen where it best enhances product value.
Improved Product Properties:
Depending on your specific goals, UOP catalysts can help you achieve higher cetane, improved cold-flow properties, higher octane and/or higher viscosity index (VI).
Higher Activity:
The high activity levels of our innovative portfolio allow for extended run length, increases throughput, lower operating temperatures and the ability to process more difficult heavy feeds.
Improved Selectivity:
These advanced products operate at higher selectivity to produce more of your desired product.
Find the Right Solution:
Your optimum catalyst solution depends greatly on your specific unit configuration, market plans and business objectives. UOP will work closely with your team to evaluate current unit performance and to identify the best available technologies for your needs. We leverage 50 years of hydrocracking catalyst and process technology know-how to assist you with both process and catalyst issues.
Backed by Commercial Experience
UOP’s new-generation hydrocracking catalysts have been utilized by refiners all over the world to realize improved yield and product quality.
UOP puts rigorous focus on continuously enhancing our technology, and the process we employ is straight forward. We work closely with our customers to clearly identify and prioritize market requirements, and then execute development programs tailored to address key issues and challenges and achieve real-world solutions that best support your needs.
Our research and development programs are led by world-class scientists and engineers with access to state-of-the art facilities and tools, and our pilot plant capabilities are designed to enable rapid commercialization. Since the first commercial catalysts were introduced this type of innovation has enabled continuous step-change improvements in refining processes.
A Complete Portfolio
UOP’s six new-generation Unicracking catalysts are each designed to address current market challenges, and to provide you with a wide range of solutions to meet your process operability, product selectivity and product quality targets.