轻型连续油管 作业灵活性新高度

One of the benefits of conventional coiled tubing is that it delivers high rate circulation but it can be heavy, bulky and time consuming to plan and mobilise. The process can involve significant rig-up and lifting, considerable costs, a high number of personnel, potential HSE exposure and a relatively heavy and large footprint.

Expro’s CoilHose Light Well Circulation System minimises the loss of hydrocarbon production and lowers the overall cost of intervention by providing an alternative to the use of coiled tubing and downhole tractors by using a small diameter hose.

It merges the best qualities of both coiled tubing and wireline and broadly changes the coil tubing industry by substituting hose for the conventional steel pipe currently used.  It uniquely integrates the benefits of wireline and time efficiency with coiled tubing pumping capabilities. The system enables rigless light circulation services from a package with a relatively small footprint and offers oil and gas operators an alternative that can be rapidly deployed, saving both time and costs compared to the traditional coiled tubing services both onshore and offshore. 

System benefits

• More cost effective than traditional coiled tubing
• Rapid deployment (3-4 hours) and lower personnel requirements
• Smaller footprint with mobile and flexible set-up
• Can be deployed almost universally 

Benefits

• Cost effective compared to traditional coiled tubing
• Smaller footprint and lower personnel requirements
• Rapid deployment (3-4 hours) and lower personnel requirements
• CoilHose unit can also run Wireline and Slickline (all in one)

Case study: Expro delivers an innovative approach to well intervention

Objectives and background

• Expro was contacted by a significant producer on a subsea field in the UK North Sea, who had a decline in production
• The subsurface team had a number of reasons for the decline in production of their well including eroded screens, collapsed screens, formation collapse and screen plugging. As the well had a downhole gauge, reservoir pressure decline could not be ruled out
• The most likely problem appeared to be screen plugging. The sand was very clean, but they experienced losses when drilling into the formation just below the reservoir sand. This was remedied by pumping LCM and the clean up before running the screens was also very basic. It was considered likely that some plugging material was remaining, and that this could plug the screens giving a production decline over time
• The sand screens needed to be cleaned, and this could be done by pumping a cleaning fluid across them to dissolve the residue that was blocking them. They wanted the production back quickly, but the normal method of using a semisubmersible drilling rig with coiled tubing to carry out this intervention work was going to take too long to mobilise. This resulted in a new approach

Expro Excellence

• Expro delivered a bespoke solution to the client’s problems by running the ¾” Coilhose from a Light Well Intervention Vessel. The 19,5mm OD CoilHose is capable of withstanding 50.000psi internal pressure and was used to place the cleaning fluid across the screens at a max depth of 9300 ft (2834mtr)
• A world first in utilising the CoilHose in a riserless operation from a LWIV, and also a record depth of 9300 ft, far exceeding the 2000 ft that was the max depth to that date

Value to the client

• Intervention was performed at around 30% reduction of the standard cost
• Intervention performed from a vessel in January, which could have been a problem due to rough weather if utilising traditional methods of intervention