威德福推出的AlphaST一次下钻即可完成注水泥与侧钻,作业效率更高!
编译 | 惊蛰
AlphaST是当前世界上唯一的一趟式裸眼注水泥与侧钻系统。一次下钻即可完成水泥固井与侧钻,开发商可以获得更高的作业效率。
威德福研发人员表示:“我们另辟蹊径,经过努力,研发得到了其他公司不具备的技术,使开发商能够实现之前不能做到的事。40多年来,我们一直引领井筒多次下钻作业技术的发展。将我们的经验与卓越的设计相结合,最终为开发商带来了无与伦比高效的一趟式井筒解决方案。”
利用AlphaST一趟式裸眼固井与侧钻系统,无需安装水泥头,无需等待水泥固化,就能够进行注水泥、锚定斜向器、钻入新地层等作业。该系统降低了侧钻成本,无需多趟起下钻,避免了诸多应用中最烧钱的注水泥作业。
“AlphaST的主要优势在于一趟下钻完成注水泥、锚定与侧钻作业。为了提高作业效率,我们设计了AlphaST系统。利用该系统,能够轻松布置斜向器,必要时还可泵入水泥,无需等待水泥固化,一趟钻即可进行侧钻。配合使用IPP膨胀式生产封隔器,可将斜向器固定在裸眼段中,在水泥凝固前就可以进行侧钻。利用引导式磨铣工具与可弯式磨铣工具创造出造斜点,实现快速钻离原井眼。”
灵活性:利用该工具可回填落鱼或坍塌的井眼,矫直弯曲井眼,或者绕过水泥塞。这款超薄、坚固的膨胀式封隔器可帮助开发商突破井眼诸多限制、到达造斜点。
可靠性:坚固耐用的增强型封隔器能够全方位接触井壁,在不同尺寸、不同条件的井眼中都能提供强大的夹持力。这款经过现场验证的封隔器可以让您更好地控制造斜点,并拥有无与伦比的可靠性。
高效:该封隔器坐封后,便可进行造斜。底部钻具组合(BHA)中配有两个磨铣工具,可快速钻离原井眼。固定角度的斜向器凹面能够使钻具平稳地过渡到侧钻井眼。
技术特性
- 利用膨胀式封隔器锚定斜向器;
- 注入水泥弃置塞,确保井筒的完整性;
- 节省作业时间;
- 避免长时间钻进,无需要重新注水泥与重新钻进的风险;
- 保持对造斜点与方向的绝对控制;
- 使用封隔器作为屏障,无需等待水泥硬化。
应用
- 在裸眼段中形成高效可靠的侧钻;
- 在硬质、高压缩性的地层中侧钻,常规钻进手段在这种地层中无法有效作业;
- 通过大位移井提高油藏钻遇率。
实际应用表明,相比于同类技术,AlphaST的特点与优势非常明显:1、AlphaST一趟式裸眼侧钻系统能够在一趟钻中,完成封隔器坐封、注水泥与侧钻作业;2、该系统的IPP生产封隔器能够全方位接触地层,安全地锚定斜向器系统;3、IPP封隔器采用高强度弹性元件,直径较小(小于斜向器凹面或底部磨铣组合),从而能够通过井眼限制。还可选配耐高温的弹性元件,以提高IPP在极端环境中的性能;4、利用斜向器中的铜质流管,可往斜向器下方泵送水泥;5、底部造斜钻具组合中配有两个磨铣工具,有助于快速钻离原井眼;6、斜向器凹面的角度固定为3°,可以更平稳地过渡到侧钻井眼,不会产生台阶或台肩,从而作业者可在安装斜向器后,直接下入配有短齿或PDC钻头的钻具组合。
威德福的AlphaST一趟式裸眼侧钻系统增加了作业灵活性,无需多趟起下钻,避免了昂贵的注水泥作业。该系统由IPP膨胀式封隔器、低倾角斜向器与双磨铣工具组合而成。IPP封隔器使作业者能够在不需要假底或水泥屏障的情况下,在井筒中定位侧钻方向。斜向器的固定倾角为3°,提供了平稳的过渡,避免了后续起下钻的BHA阻挂。引导式磨铣工具与可弯式磨铣工具创造出造斜点。这种可靠的、现场验证的裸眼斜向器、封隔器、磨铣系统,使作业者能够以最短的路径进入产油区。
AlphaST侧钻系统为全世界各地的客户提供最佳性能,节约作业时间,降低成本,即使在最具挑战性的环境中亦是如此。在美国Permian盆地,通过使用该系统,油气公司节省了5天的作业时间。在美国怀俄明州的另外一次作业中,通过使用AlphaST系统,一趟钻完成作业,节省了46小时的作业时间。
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We develop technologies that others don’t so our customers can do what others can’t. For more than four decades we have led the industry’s re-entry market. We combined our legacy with excellence in engineering to give you an unbeatable single-trip re-entry solution.
The AlphaST™ single-trip openhole cementing and sidetrack system enables you to cement, anchor the whipstock, and mill off formation—without the need to set cement plugs or wait on cement to cure. The system drives down sidetracking costs, eliminates the need for multiple trips in hole, and avoids costly cementing operations for a variety of applications.
The AlphaST Advantage,Cement, anchor, and drill off in one run
We engineered the AlphaST system for efficiency. The system enables you to set the whipstock, convey cement if necessary, and drill off in one run without waiting for cement to cure. By using our IPP® inflatable production packer to anchor the whipstock in the open hole, you can begin drilling off before the cement sets. A lead mill and flex mill initiate the kickoff and facilitate a quick departure from the original wellbore.
FLEXIBILITY
Drill past a fish or around a collapsed borehole, straighten crooked holes, or bypass cement plugs. A slim, reinforced inflatable packer enables you to work past borehole restrictions and reach your kickoff point.
RELIABILITY
A rugged, reinforced packer with a full 360° of contact exerts great holding force across a wide range of hole sizes and conditions. This field-proven packer gives you more control over the kickoff point. The result is unmatched reliability.
EFFICIENCY
Kick off as soon as you set the packer. Two mills on the bottomhole assembly (BHA) facilitate a quick departure from the old wellbore—and the single-angle whipstock concave sets up a smooth transition into the sidetrack.
- Anchor the whipstock with an inflatable packer
- Achieve well integrity with a cement abandonment plug
- Save days of rig time
- Avoid time drilling and the risk of having to re-cement and re-drill
- Remain in absolute control of the kickoff point and direction
- Eliminate waiting for cement by using a packer as a barrier
Applications
- Initiating efficient and reliable lateral departures in openhole wellbores
- Kicking off in hard, highly compressive formations where standard drilling methods are ineffective
- Increasing reservoir exposure through extended-reach drilling
Features and Benefits
- The AlphaST single-trip openhole sidetrack system can set, cement, and drill off in the same run.
- The system’s IPP® injection production packer provides a full 360° of contact against the formation to securely anchor the whipstock system.
- The IPP packer has a high-strength elastomer element and a slim diameter—smaller than the concave or milling bottomhole assembly (BHA)—for drifting through borehole restrictions. An optional hightemperature elastomer can be used to enhance IPP performance in extreme environments.
- A copper flow tube within the whipstock concave facilitates pumping cement below the whipstock.
- Two mills on the drilloff BHA facilitate a quick departure from the original wellbore.
- The whipstock concave uses a single 3° angle for a smoother transition into the sidetrack without steps or ledges, which enables operators to run drilling BHAs that use short-tooth or PDC-style bits immediately after initial whipstock installation.
Tool Description
The Weatherford AlphaST single-trip openhole sidetrack system increases operator flexibility, eliminates multiple trips, and avoids costly cementing operations. This system consists of an IPP injection production packer anchor, a low-angle whipstock, and a twin-mill drilloff BHA. The IPP anchor enables the operator to position the lateral departure in the openhole wellbore without need of a false bottom or cement barrier. The single-angle 3° whipstock creates a smooth transition to eliminate BHA geometry issues on subsequent trips. A lead mill and flex mill initiate the kickoff. This reliable, fieldproven openhole whipstock, anchor, and milling system enables operators to access the pay zone in the shortest possible route.
Real Results
Find out how our system enhances operations
Our AlphaST sidetrack system delivers optimal performance, time savings, and cost reductions for customers around the world—even in the most challenging environments.
Permian Basin, USA
SAVED 5 DAYS OF RIG TIME FOR MAJOR OPERATOR
Wyoming, USA
SAVED 46 HOURS OF RIG TIME BY EXECUTING OPERATION IN 1 TRIP
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