Delmar Systems公司利用其RAR Plus技术首次完成了北海平台的系泊断开作业!
编译 | 惊蛰
Delmar Systems公司在英国大陆架成功完成了Seadrill公司West Phoenix半潜式钻井平台系泊系统8根缆绳的断开作业。在无需AHTS船只协助的情况下,仅耗时两个半小时就完成了钻井平台锚索的断开作业。目前,该公司已经与Equinor签订其它三次作业的合同,所有三口井都使用Delmar公司的可释放锚泊系统。
Delmar公司的RAR Plus是采用双重释放机制(声学与机械)的钻井平台锚定释放系统。RAR Plus释放完成后,可立即执行钻井平台的拖航。而传统的平台断开技术,只有在良好的天气条件下才能进行AHTS作业。
Equinor公司钻机拖航作业的高级顾问Jan Petter Leirvåg表示:“我们有幸成为第一家使用该技术的公司,在没有AHTS船舶支持的情况下,在北海成功实施了钻井平台锚索的断开。针对钻井平台的拖航作业,我们一直在寻求安全高效的方法,RAR Plus则是我们迈出的重要一步。West Phoenix号将在三口井上安装Delmar公司的RAR Plus系统,若测试成功,我们未来会将该系统应用到所有的钻机队伍。与Moray Systems和Delmar公司的良好合作,使我们实现了真正的双赢。”
Delmar System公司技术服务副总裁John Shelton说:“我们很高兴能够将我们的可释放锚泊系统引入北海,并利用RAR Plus技术为客户节省大量的钻机时间与船舶时间。我们期待此次与Equinor公司的合作,并希望未来在北海能够与更多企业成为合作伙伴。”
在这三口井的项目中,首先执行了第一个断开作业,缆绳的释放流程为:两根、两根与四根。该项目将持续到2019年的第三季度。
RAR Plus引领了海上平台可释放锚定系统的革命,其减小了断裂载荷(MBL),以提高坚固性;增加额定释放载荷,以提高灵活性;独立备用的机械释放,以提高可靠性;直接与间接的远程张力监测,以加强风险管控;ABS与DNV认证的系泊组件,性能可靠;作业不依赖AHTS船舶,触发套筒可更快实现钻井平台的断开。
RAR的下一代产品是RAR Plus,Delmar公司对这款35岁高龄的成熟设备,进行了一些改进。其中最重要的改进是增加了备用的机械释放功能,当远程声学传输无法启动RAR时,尽管发生几率极小,依然拥有释放系泊的能力。备用机械释放装置可绕过RAR Plus中的声波、电子与液压系统,它可以由钻井平台自身或附近支持船来驱动。
当声波或手动激活释放后,利用钻机的绞车拉紧RAR本体,触发套筒会与钻井平台的导缆器分开。当RAR被安全收回后,钻井平台就可以起航,不会受制于AHTS船舶作业。因为如果发生天气停机或船舶故障问题,AHTS作业可能会推延钻井平台的拖航。
新设备的最小断裂载荷(MBL)显著增加至900吨,因此,即使应用于高强度的系泊缆绳,RAR Plus也不会成为限制MBL的组件。额定释放载荷也提高至360吨以上,可在更高张力下实现断开。每个RAR Plus都拥有ABS与DNV的设计和制造双重认证,确保每个组件的设计、制造以及测试过程都进行最严格的审查。
RAR Plus还可以配备集成传感器与声学遥测系统,以提供局部缆绳的倾角、深度以及应变的实时连续监测。RAR Plus与平台处理装置内的传感器,将通过声学调制解调器和专有算法进行通信,实时显示出平台上的直接测量与间接计算的缆绳张力。这些数据独立于钻机现有的拉力计测量数据。
在系泊作业期间与钻井作业期间,简单易用的用户图形界面(GUI)可将宝贵的数据更直观的展示出来,供钻井平台上人员使用。数据流还可以与三维悬链线监测系统结合,以减轻油井数量多的油田的系泊风险。当然,所有数据都将保存在平台处理装置与本地RAR Plus内存中,以供后续分析使用。遥测系统是选配的,对于不需要更强风险管控措施的应用,可以轻松移除。
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Delmar Systems successfully completed an 8-line disconnect of the mooring system on Seadrill’s West Phoenix semisubmersible drilling rig on the UK Continental Shelf. The rig disconnection was performed in two and a half hours without needing AHTS vessel assistance. The West Phoenix is currently under contract with Equinor for a three well campaign, all of which are using Delmar’s Releasable Anchor Mooring System.
Delmar’s RAR Plus is a dual-release action (acoustic and mechanical) rig anchor release. The RAR Plus allows for immediate rig transit after release with the RAR Plus’ nested in their trigger sleeves against the rig fairlead. This eliminates the weather window requirement that is typical for AHTS operations during a traditional rig disconnect.
“We had the privilege of being the first to perform a successful disconnect in the North Sea without support of AHTS vessels,” Jan Petter Leirvåg, Equinor’s Senior Consultant- Rig Move Operations, said. “We are always looking for improvements when it comes to safe and efficient operations on our rig moves and the RAR Plus is definitely an improvement. The West Phoenix will have the Delmar RAR Plus’ on three wells to begin, and after a successful test period, we will look for opportunities across our rig fleet. Good cooperation with Moray Systems and Delmar has made this a true success.”
“We are excited to introduce our Releasable Anchor Mooring System to the North Sea and save our customers significant rig time and vessel time during rig disconnections using RAR Plus technology,” John Shelton, Delmar System’s Vice President of Technical Services, said. “We look forward to the continued success of this campaign with Equinor and many future ventures in the North Sea.”
The first disconnect of the three well program was performed using group line releases of two lines, two lines, and four lines. Equinor’s three well campaign is scheduled to continue through Q3 2019.
RAR Plus™- Leading the Releasable Anchor Revolution
- Increased Minimum Break Load (MBL) for increased robustness
- Increased release load rating for greater flexibility
- Independent backup mechanical release for ultimate reliability
- Remote direct and indirect tension monitoring for enhanced risk mitigation
- ABS and DNV Certified Mooring Component
- Trigger-sleeve nesting capability for faster rig disconnects not dependent on AHTS vessels
The next generation of the RAR is the RAR Plus™, and it comes with some impressive improvements to an already proven device with 35+ years of history. Perhaps the most important development is the addition of a mechanical backup release feature, which ensures the ability to release the moorings on the very small chance that the remote acoustic transmission fails to actuate the RAR. The backup mechanical release bypasses the acoustic, electronic, and hydraulic systems in the RAR Plus™, and it can be actuated by either the rig itself or with a nearby support vessel. After acoustic or manual activation of the release, the RAR body can be pulled taut with the rig’s winch and nested with the trigger sleeve against the rig’s fairlead. With the RAR securely nested, the rig can sail away without needing to rely on AHTS vessel operations that can delay a rig move if weather downtime or vessel breakdown issues occur.
The new device also has a significantly increased minimum break load (MBL) of 900 tonnes, so that the RAR Plus™ isn’t the limiting MBL component even in systems with high strength components in their mooring lines. The release load rating has also been increased to over 360 tonnes, allowing for disconnection at higher line tensions. Every RAR Plus has dual design and manufacturing certifications from both ABS and DNV ensuring the utmost scrutiny on design, manufacturing, and testing processes for every single unit.
The RAR Plus™ can also be equipped with an acoustic telemetry system with integrated sensors providing real-time continuous monitoring of local line inclination, depth, and, strain. The sensors inside the RAR Plus and topside processing unit will communicate through acoustic modems and proprietary algorithms to display both direct-measured and indirect-calculated line tensions onboard the rig in real-time. This data is independent of the rig’s existing load cell tension readings. A user-friendly graphical user interface (GUI) will display valuable data for onboard personnel to use during mooring activities and for the duration of the drilling campaign. The data stream can also be integrated with 3D catenary monitoring systems, providing ultimate risk mitigation for mooring in congested fields. Of course, all data will be saved in both the topside processing unit and locally within the RAR Plus™ memory for any desired post-analytical purposes. The telemetry system is optional and can be easily removed for applications that do not require enhanced risk mitigation measures.
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