时隔1个月,油价一度回升至60美金。今后的油价走势未可知,但技术将永远keep moving。
来自 | E&P
编译 | 二丫 影子
近日,全球油服行业的佼佼者、国际著名的石油设备制造商威德福在巴塞罗那宣布,其将联合全球科技巨头英特尔,为油服业带来新动力。继微软之后,又一个全球科技巨头携第四大油服进军石油行业。石油工业“科技化”给企业和社会带来的效益是有目共睹的,更为业内所熟知。由此可见,石油工业的大变革将会由“科技化”引发。
本期前沿技术动态,共总结了六项前沿技术,涵盖了海上及陆上、开发及生产等多方面技术的进展情况。
OptiWell井施工性能服务
运营效率是组织有序工作的关键。但如果作业进展不顺利,怎么办?作业公司表示,斯伦贝谢提供的OptiWell井施工性能服务可详审井下及地面条件,帮助用户确定风险和需要优化的领域,最终降低HSE风险、隐形停机时间和非生产时间。该服务可定制化满足井上需求。在越南的一口深水井中,OptiWell服务将隔水管运行时间降低了14%。在阿联酋的一口陆上试验井作业中,OptiWell为作业人员节省了两天的钻井时间。该服务的可定制性让运营商得以识别和纠正当前计划中的低效率环节,从而实现顺利有效的高效作业。
海底设备制造实现远程监控
DNV GL研发出了用于海底设备制造的远程监控服务坚决反感。这一新方案的主要目标是实现成本节约,提高测量员的安全指数,增加测试日程表的灵活性,专家资源的实用性以及所有利益相关方的透明度。远程目击可为技术人员提供远程支持的软硬件,或是根据测试类型和关键点,安装独立摄像系统,可提高灵活性,降低成本。在当地办事处,一位DNV GL测试员将于技术人员保持联系,及时提供技术支持。
实时监控系统旨在提高正常运行时间
为了涵盖连续油管和氮气设备的干预应用,NOV开发并完善了CTES状态监控(condition-based monitoring)系统。公司称,CTES CBM系统是一款定制化实时监控系统,可通过再起识别潜在故障来提高正常运行时间,并降低维修成本。在连续油管应用中,该系统可配置为监测泵、轴承、过滤器和发动机以及液压动力和润滑系统的特定轴承。如果设备不在可接受的公差范围内,系统则会发出可见的报警信号,并通知现场及不在现场的所有接受者。当其用于液氮应用中时,可监控泵和管道中液氮的状况,同时监控磨损部件。系统可监控当前设备的健康状况、子系统和过程,包括增压凸块、高压泵和蒸发器等,并将对上述设备的监控状况形成可视报告。在液氮应用中使用CTES SBM系统,可收集数据进行额分析,同时还可帮助操作员优化设备布置,提高整体性能。
钻井震击器夹钳设计用于增强安全性和井筒完整性
艾默生发布了PolyOil震击器装卸夹钳,以提高安全性和井筒完整性。在钻完井作业中,对井筒完整性和安全性的一个很重要的威胁是,在被部署到井下之前,震击器在地面过早启动的危险。震击器是应用于井下的机械装置,可将冲击载荷传递给另一个井下部件,包括在必要的压力或张力已经施加到运行中的管柱时启动的击发装置。然而,如果震击器无意中被过早启动,则会造成危险,并导致井底部件的损伤和下落。新型PolyOil震击器夹钳作为一种安全装置,可以阻止震击器过早启动;除非打捞颈在附近,否则震击器不会启动。夹钳还可以防止加重冲击钻杆在运输过程中受损。
舷梯支持高海拔地区作业
Ampelmann推出了最新的人员转移通道:APE(A-type Enhanced Performace)。在海拔4m(13ft)的情况下,舷梯可使用户的工作能力提高10%。与之前的A-type相比,新型的AEP还能够使用更小的空间来获得与前者类似的性能。舷梯配有先进的运动补偿控制系统,具有精确的控制能力,可实现快速着陆和人员舒适转移。全年下来,系统可大幅提高项目的正常运行时间,为北海、南美以及中东沿海地区等在内的相对严峻的海域的运营着提供了便利。
钻井动力机旨在提供更好的扭矩能力
NOV近日推出了50系列钻井动力机。Vector Series50动力机采用新一代万向节设计,具有扭矩传递面,以及直径增大25%的驱动轴,可使动力机提供更好的扭矩能力,并具有更高的可靠性。结合flow-through-the-bit技术,这种动力机可最大化钻井效率。另外,一个短的钻头-弯管轴承组件确保了工具的方向性能以及与全长组件相当的寿命,可达到完钻深度而不产生任何问题。50系列钻井动力机的设计目的是实现更高的ROP,锁定功能可防止可调节组件的弯曲角度在钻台上设置不正确,从而减少钻机停机时间。新一代动力机比之前的耐用性提高了35~68%,现场使用寿命更长,即使是在硬质交互层中,效果也十分突出。
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Insight into an operator’s drillsite
Operational efficiency is the key to running a well-organized job. But what if things aren’t going as smoothly as they could be? The OptiWell well construction performance service offered by Schlumberger scrutinizes downhole and surface conditions, helping users pinpoint risks and areas of improvement, and it ultimately lowers HSE risks, invisible lost time and nonproductive time, according to the company. The service is customizable to better address the needs of wells. For one well in deepwater Vietnam, the OptiWell service diminished riser running time by 14% and average in-slip time by 13%. And in an onshore pilot well in United Arab Emirates the service saved the operator two days of drilling time. The customizability of this service empowers operators to identify and correct specific inefficiencies in their current plan for a clean job that runs smoothly and effectively. slb.com
Remote surveillance for subsea equipment manufacturing
DNV GL developed a solution for remote surveillance service for subsea equipment manufacturing, a press release stated. The primary goal of this new alternative was based on cost savings, improved safety for surveyors, increased flexibility on testing schedules, availability of experts and transparency for all stakeholders. Remote witnessing equips technicians with hardware and software that provide remote support or, depending on the type of test and its critical points, a standalone camera system that can be installed to increase savings and flexibility. At the local office a DNV GL surveyor is connected to the technician, delivering technical expertise in a timely manner. dnvgl.com
Real-time monitoring system designed to improve uptime
National Oilwell Varco (NOV) has developed and refined the CTES condition-based monitoring (CBM) system to cover intervention applications for coiled tubing (CT) and nitrogen equipment. The CTES CBM system is a custom real-time monitoring system designed to improve uptime and reduce maintenance costs by identifying potential failures early, according to the company. In CT applications the system can be configured to monitor pump, bearing, filter and engine health along with hydraulic power and lubrication systems or specific bearings of motors or pumps. If equipment is not within acceptable tolerances, a visual alarm is displayed, and recipients on- and offsite are notified. When used in liquid nitrogen (LN2) applications, the system monitors the condition of LN2 in the pumps and piping while simultaneously observing wear components. The system monitors and visually reports on current equipment health, subsystems and processes, including the boost bump, high-pressure pump and vaporizer. Using the CTES CBM system in LN2 applications allows collection of data for analysis while also helping the operator optimize equipment placement to improve performance. www.nov.com
Drilling jar clamp designed for increased safety, well integrity
Emerson Automation Solutions has released its PolyOil jar handling clamp for increased safety and well integrity, a press release stated. One key threat to well integrity and safety in drilling and completions operations is the danger of jars firing prematurely at the surface prior to being deployed into the well. Jars are mechanical devices used downhole to deliver an impact load to another downhole component (especially when that component is stuck) and include a firing mechanism that activates when the necessary compression or tension has been applied to the running string. The inadvertent firing of such jars prematurely, however, can pose a hazard and lead to possible injuries and the dropping of the bottomhole assembly if pins are sheared. The new PolyOil jar handling clamp acts a safety device to prevent the jar from cocking and firing, with the jar unable to fi re unless the fi shing neck—designed to enable running and retrieval tools to reliably engage and release—is closed. Therefore, when the clamp is fi tted to the jar, the rod is kept in the open position, thereby preventing premature fi ring during the handling of the jar at the surface. The clamp also prevents the jar rod from being damaged during transportation and keeps it debris-free during storage. Applications for the new jar handling clamp include drilling, drillstem testing jars, coiled tubing and wireline applications. emerson.com
Gangway to support work in higher sea states
Ampelmann has launched its latest gangway for personnel transfer: the A-type Enhanced Performace (AEP). The gangway provides users with 10% greater workability in sea states with signifi cant wave heights up to 4 m (13 ft). The AEP also has the ability to use smaller vessels to obtain similar performance (compared to the current A-type). The gangway features an advanced motion compensation control system with precision controls to enable fast landing and comfortable people transfers. The system signifi cantly improves operational uptime on projects year-round and provides benefi ts to operators in rougher waters, including the North Sea and the coasts of South America and the Middle East. ampelmann.nl
Drilling motor designed to offer better torque capability
National Oilwell Varco has released the Series 50 drilling motor to the Vector line of high-performance drilling motor technologies, the company said. The Vector Series 50 motor incorporates a next-generation universal joint design that features torque-transferring faces and a driveshaft that is up to 25% larger in diameter, enabling the motor to provide better torque capability and enhanced reliability. Combined with flow-through-the-bit technology, this allows for maximum drilling efficiency. Additionally, a short bit-to-bend bearing pack ensures superior directional performance and an oil life equivalent to that of full-length assemblies, enabling total depth to be reached without issue. The Series 50 drilling motor has been designed to achieve higher ROPs, allowing drilling contractors to drill a curve and a lateral in a single run. A locking feature prevents the adjustable assembly bend angle from being set incorrectly on the rig floor, reducing downtime at the rig. The motor is also 35% to 68% more durable than its predecessor, leading to increased life in the field even in challenging wells with hard, interbedded formations.
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