CHARLOTTESVILLE, Virginia – GE公司宣布GDS国际有限责任公司(即全球钻井服务公司GDS)已经在位于宾夕法尼亚的Marcellus页岩地区的钻机上应用了设备解决方案,以此来提高对数据收集、分析及管理的能力。
GDS作为领先的钻机顶驱生产、维护和修理供应商,他们将软件作为服务的Perdix操作系统更好的监测钻机顶驱,进而优化钻探装备操作及正常运行时间的维护工作。
上图为应用在Orion公司钻机井架上的GDS全球钻机顶驱系统。石油圈原创www.oilsns.com
GDS与Orion钻井公司利用GE的设备解决方案在Marcellus和Utica页岩地区进行了为期6个月的试点项目,包括为GDS钻机操作平台的顶驱配备两个代理。
这些顶驱原本就是钻机的发动机,因此对设备提高数据监测和管理功能具有重大意义。基于云处理技术,GDS能够监测的数据包括载荷、转速、流量、压力、温度和扭矩。这些关键数据为钻机的运转情况提供非常有价值的信息。
正如GDS的董事长Keith Holliday所说,GE强大的设备解决方案能够帮助我们从钻机顶驱或其他自动化的油田设备中接收到连续的数据流。有了这项技术,我们可以对有价值的运营和动态管理数据有更好的认识,有助于改善我们的客户服务功能和增加计划服务的时间间隔。
GE的设备解决方案提供了一种我们一直追求的易于安装,基于订阅的服务模式。此外,GE在工业互联网的连续投资表明,他们致力于改善和提高如何使用数据提供短期成绩并如何更好地置身于未来的大数据中。
通过GE基于云的设备解决方案,GDS能够为客户提供先进的远程监测和诊断服务,无需在前期为昂贵的软件或管理数据的数据中心提供巨额资金,也无需更换现有的计算机硬件技术。这个方案可以在两天内安装并测试运行,并有GE的专家提供培训支持。这个培训指导客户如何安装和在需要扩大网络平台设备数量时如何为新增机组设定程序指令。
此外,GE为GDS配备一名客户成功经理以确保技术满意度,该经理拥有特许经营权,是原始设备制造商赋予的出售其方案的权利,用以扩大售后服务能力和收益。
负责GE设备解决方案自动化和控制部分的总经理Steve Pavlosky说:“通过利用工业网络的力量,我们的设备解决方案能够使GDS利用从分散资源得到的现场数据来优化设备性能,以更好的服务客户。我们的目标是利用我们先进的数据管理技术和诸如油气行业的专业知识使工业化网络真正服务于客户。”
GE的设备解决方案几乎可运用在任何智能工业设备之上,使数据管理成为一种普遍方案。这个功能可以使GDS类型的公司很简单地将监管能力扩展到绞车、泥浆泵、平台和发电机等其他油田设备上。
一旦拥有该设备解决方案,可以更好地预测操作事故的发生,减少维护费用与相应的停工期,进而避免对人和环境造成损害。石油圈原创www.oilsns.com
CHARLOTTESVILLE, Virginia — GE has announced that GDS International LLC, otherwise known as Global Drilling Support (GDS), has implemented its Equipment Insight solution at drilling rigs located in the Marcellus region of Pennsylvania to improve data collection, analytics and management capabilities. Powered by Predix, the software-as-a-service offering enables GDS—a leading provider of top drive manufacturing, maintenance and repair—to better monitor the health of its top drives, helping to optimize operation and maintain rig uptime.
GDS is utilizing GE’s Equipment Insight solution for a six-month pilot program with Orion Drilling Company that includes the installation of two field agents on GDS’s top drives on rigs operating in the Marcellus and Utica Shale. These top drives are essentially the engine of the drilling rig, so improving data monitoring and management capabilities on the equipment can have significant benefits. With the cloud-based solution, GDS is able to monitor data points including load, rotations per minute, flow, pressures, temperatures and torque. This critical data provides valuable insight into the operating performance of the drill.
“GE’s robust Equipment Insight solution enables us to receive a continuous flow of data from our top drives and other automated oilfield equipment,” said Keith Holliday, president of GDS. “With this technology, we will be able to get a better look at valuable operating statistics and performance management data, helping us to improve functionality for our customers and increasing the amount of time between planned service intervals. GE’s solution offered us the easy-to-install, subscription-based service model that we were looking for. In addition, GE’s continuous investments in the Industrial Internet demonstrate that it is committed to changing and improving how data is used to provide both short-term results and to better position us for the future of big data.”
With GE’s cloud-based Equipment Insight solution, GDS is able to provide advanced remote monitoring and diagnostics to its customers without having to make a large, upfront investment in expensive software or data centers to manage the data and without replacing existing hardware technology.The solution can be installed and running in two days and comes with training support from GE’s experts. This training teaches customers how to install and program additional units if they choose to expand the number of installations on their network of rigs. In addition, GE provides GDS with a customer success manager who ensures technical satisfaction. This manager supports the original equipment manufacturer’s efforts to franchise its solution to expand its aftermarket service capabilities and revenues.
“Harnessing the power of the Industrial Internet, our Equipment Insight technology enables GDS to better serve their customers by utilizing field data from distributed assets to optimize the performance of their machines,” said Steve Pavlosky, general manager of Equipment Insight for GE’s Automation & Controls solutions. “Our goal is to use our advanced data management technologies and expertise in industries such as oil and gas to make the Industrial Internet real for our customers.”
GE’s Equipment Insight can be layered on top of almost any intelligent industrial device, making it a universal solution for data management. This capability enables companies like GDS to easily expand their monitoring capabilities to other oilfield equipment such as drawworks, mud pumps, catwalks and generators. Armed with data from Equipment Insights, these companies can better predict operational events before they happen, reducing maintenance costs and downtime—which can be devastating to both people and the environment.
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