传统来讲,作业者都依靠钻探更多的井来弥补产量的下降。当前的经济形势迫使石油行业必须去寻求高效而又低成本的方法来延长页岩井的开采期,尤其是针对那些低效完井导致生产受阻,以及仍存在大片油藏未被开发的油气井来说,重复压裂迅速成为一种优选方案。石油圈原创www.oilsns.com
随着水平井多级压裂日趋常见,对于像可降解导引剂这类的更持久、更可靠的引导技术的需求越来越高。威德福TBlockSure导引剂和增产剂是一种由威德福专有的可降解网丝组成的固体材料,提供了一种经济高效的能替代封堵并射孔增产技术的方案。石油圈原创www.oilsns.com
技术特点
用于增产或者修井的TBlockSure暂时性导引剂是由可降解的网丝(筛目尺寸US7 2.8mm)和US100 0.15mm)构成的。与传统的导引剂相比,该导引剂形成的暂时性封堵效果能提供更好的层间隔离和机械导引。石油圈原创www.oilsns.com石油圈原创www.oilsns.com
从节约成本的角度来看,用最少的设备即可轻而易举地应用可降解导引剂是很有利的。井场唯一需要提供的设备即导引剂本身和一个易于安装在井口的专用泵注设备。虽然导引剂可以同标准的泵注设备配合使用,但单独使用专有的泵注设备则有其独特的作用。例如压裂结束时,可避免在压裂泵泵头的阀门和阀座内残留的导引剂对其它设备造成污染。
随后,导引剂可与滑溜水或者更常见的具有一定粘度的压裂液一起被泵入井下。该导引剂可以应用于任意井中,不受井眼尺寸、井眼形状和最初压裂方案的限制。另外,TBlockSure导引剂在82℃到149℃之间(180℉到300℉)的高温环境下和54℃和82℃之间(130℉到180℉)的低温环境下都可以使用。
达到预定位置后,该导引剂能形成一个层间隔离带或者射孔封堵带,并能承受很高的改造作业压力。当导引剂在井下达到预定的时间,网丝溶解成液态,避免了对多个桥塞的必要需求,将洗井最小化,并减少了钻塞时间,同时重新开放裂缝和射孔层以恢复流动。而这一预定时间则取决于井底温度和网丝暴露在不同温度和pH环境中的时长。
在此环境下,导引剂无须二次处理就能开始降解过程。同时,也可以在导引剂中加入破胶剂和pH调节剂来控制材料的降解速度。虽然降解过程会要求暂时关井,但这段时间可以用来准备生产设备,而且并不会对作业造成重大延期。石油圈原创www.oilsns.com
技术优势
- TBlockSure®导引剂可以提供有效的层间隔离和流体导引作用
- 该导引剂可以为增产或者修井液提供高效的暂时性封堵
- 该导引剂在自然裂缝性油藏中能形成复杂的裂缝网络石油圈原创www.oilsns.com
- 该导引剂能减少或者消除使用桥塞和钻塞时间,以及相关的成本
- 达到预定时间后,导引剂会降解成为溶于多数增产液和产出液的水溶性副产品。
高温和低温(LT)暂时性导引剂
两种尺寸(US 100筛目(0.15mm)和US 7筛目(2.8mm))相结合,进一步降低渗透率。
TBlockSure100
- 能在温度介于180℉到300℉(82℃到149℃)的范围内暂时性地封堵射孔层段
- 与TBlockSure7结合使用达到最佳的降低渗透率的效果
TBlockSure7
- 能在温度介于180℉到300℉(82℃到149℃)的范围内暂时性地封堵射孔层段
- 与TBlockSure100结合使用达到最佳的降低渗透率的效果
TBlockSure100LT
- 能在温度介于130℉到180℉(54℃到82℃)的范围内暂时性地封堵射孔层段
- 与TBlockSure7LT结合使用达到最佳的降低渗透率的效果
TblockSure7LT
- 能在温度介于130℉到180℉(54℃到82℃)的范围内暂时性地封堵射孔层段
- 与TBlockSure100LT结合使用达到最佳的降低渗透率的效果
技术应用
- 直井、水平井和裸眼完井石油圈原创www.oilsns.com
- 封隔已有的射孔层,对重复压裂井的射孔作业进行分解
- 在不使用桥塞的情况下提供层间隔离
- 在改造作业期间导引流体,提高层间覆盖率
- 在套管挤变或者套管(屈服强度)受限的情况下对已射的孔和层段进行改造
- 对受损或者失效的滑套系统的孔塞进行密封
- 对受损套管、误射或者产层外的射孔段进行暂时性封堵
- 在钻井或者洗井期间进行堵漏油圈原创www.oilsns.com
案例分析
TBlockSure导引剂已经在Marcellus页岩气田的三口水平井上获得了成功应用。
两口新井在每一段的底部都需要暂时性的层间隔离。另外一口井要求对已存在的之前改造产生的射孔簇进行封堵,并获得进入新的射孔层段的破裂压力。作业过程中要求导引剂能作为一种层间隔离系统对之前改造过的分段进行封堵,再进行完井作业,一次封堵一段。
在井深介于8500ft(2591m)到9000ft(2743m)之间,温度在150℉ (66℃) 到155℉ (68℃)之间的条件下,TBlockSure导引剂获得了最佳的导引压力(1000psi),并实现了28次分段改造作业,每段射孔54次。石油圈原创www.oilsns.com
在垂深6500ft(1982m)的深度,作业者需要通过封堵已有的改造产生的射孔簇来获得未射孔改造层段所需的破裂压力。井底温度为120℉ (48.9℃),威德福小批量地将TBlockSure LT导引剂泵入井内获得最佳压力(6,500 psi),封堵住具有312孔的26个射孔簇,同时形成具有192孔的24个射孔簇,获得增产效果。
来自/Weatherford 译者/郑斯赫 编辑/Leia
Technology advances for horizontal drilling, fracturing and multistage completions have contributed to the 65% growth in U.S. oil production in the last five years, with a significant portion of this increase coming from shale plays. However, operators in shale plays often struggle to sustain IP rates, which can decline by up to 80% within the first year.
Operators have traditionally resorted to drilling more wells to offset the drop in production. As the current economic climate forces the industry to identify more time- and cost-effective methods for prolonging the productive life of shale wells, refracturing is quickly becoming the preferred alternative, especially for wells with completion inefficiencies that hinder production or leave significant untapped hydrocarbon reserves. As horizontal multistage fracturing becomes common- place, there is an increased need for longer lasting, more reliable diverting technologies such as advanced degradable diverters. The Weatherford TBlockSure diverting agent and stimulation enhancer is a solid material—made of a proprietary degradable mesh—that provides superior isolation and diversion compared to traditional diverters.
Feature
The TBlockSure® temporary diverting and fluid-loss-control agent for stimulation or workover applications is made of a degradable mesh (US 7 and US 100). This agent has a short-lived blocking effect that provides superior zonal isolation and mechanical diversion in comparison to traditional diverters.
Degradable diverters can be deployed easily and with minimal equipment requirements, which is beneficial from a cost-reduction standpoint. The only equipment required at the well site is the agent and a dedicated pumping unit that can be easily installed at the wellhead.
Although the agent is compatible with standard pumping equipment, using the specialized separate pumping unit prevents the agent from contaminating other equipment in the fracturing feet by remaining in the valves and seats in the fluid ends of fracturing pumps.
The agent is then simply pumped downhole using either slick water or, more commonly, a viscous fracturing fluid. It can be deployed in any well regardless of borehole size, geometry or the original fracturing method used. Addition- ally, the TBlockSure agent is available in a high-tempera- ture version for environments between 82℃ and 149℃ (180℉ and 300℉) and a low-temperature version for environments between 54℃ and 82℃ (130℉ and 180℉).
Once in place, the agent creates an enhanced zonal barrier or perforation sealant that withstands high treatment pressures. Only at a predetermined time—depending on the bottomhole temperature, the duration of exposure to
the temperature and the pH—the mesh dissolves into liquid form to reopen fractures or perforations and to enable flow. No secondary treatment is required to start the degradation process.
However, chemicals such as breakers or pH-adjusting agents can be added to the TBlockSure agent to control how quickly or slowly the material degrades. Although the degradation process requires shut-in time, this time can be used to prepare production facilities and should not cause a significant delay to operations.
Benefits
- The TBlockSure® agent provides effective zonal isolation and fluid diversion.
- The agent provides a highly effective, temporary plug for stimulation or workover fluids.
- The agent generates fracture-network complexity in naturally fractured reservoirs.
- The agent reduces or eliminates bridge plugs and plug mill-out time, along with the associated costs.
- At a predetermined time, the agent degrades into a water-soluble byproduct that is compatible with most stimulation and produced fluids.
High and Low Temperature (LT) Temporary Diverting Agents
Two sizes combine for enhanced permeability reduction US 100 mesh and 7 mesh
TBlockSure100
- Temporarily blocks perforations with temperatures between 180℉ and 300℉ (82℃to 149℃)
- Combines with TBlockSure7 for maximum reduction of permeability
TBlockSure7
- Temporarily blocks perforations with temperatures between 180℉ and 300℉ (82℃ to 149℃)
- Combines with TBlockSure100 for maximum reduction of permeability
TBlockSure100LT
- Temporarily blocks perforations with temperatures between 130℉ and 180℉ (54℃ to 82 ̊C)
- Combines with TBlockSure 7LT for maximum reduction of permeability
TBlockSure7LT
- Temporarily blocks perforations with temperatures between 130℉ and 180℉ (54℃ to 82℃)
- Combines with TBlockSure100LT for maximum reduction of permeability
Applications
- Completing vertical, horizontal, and openhole wells
- Sealing existing perforations and breaking down new perforations in refracturing well candidates
- Providing zonal isolation without the use of bridge plugs
- Diverting fluids during treatments for increased zonal coverage
- Treating existing perforations and zones with collapsed or restricted casing
- Sealing ports on damaged or inoperable sliding-sleeve systems
- Temporarily sealing damaged casing and misfired or out-of-zone perforations
- Restoring lost circulation during drilling or well cleanouts
Application case
The TBlockSure agent successfully operated as a mechanical diverter on three horizontal wells in the Marcellus shale play.
Two new wells needed temporary zonal isolation on a per-stage basis. The third well required the sealing of existing perforation clusters from a previous treatment and achieving breakdown pressure into new perforations. The operator required a diverter as a zonal isolation system to seal off a previously treated stage and to complete the well, one stage at a time. With well depths between 8,500 ft (2,591 m) and 9,000 ft (2,743 m) and temperatures between 150℉ (66℃) and 155℉(68℃), the TBlockSure agent enabled optimal diversion pressures while 28 total stages—with 54 perforations each— were completed.
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