贝克休斯STONE WALL V0级井眼密封工具可以实现可靠、安全的井眼隔离,这些气密封机械式井眼隔离系列产品涵盖了用户的所有作业范围。除上期介绍的CROWNSTONE GTV油管可收回式井眼密封工具和CAPSTONE电缆可回收井筒密封工具外,STONE WALL井眼密封系列产品还包括BRIMSTONE HP/HT井筒密封工具和TOMBSTONE永久式井筒密封工具,分别适用于HP/HT环境和封井弃井作业。石油圈原创www.oilsns.com
BRIMSTONE:HP/HT作业条件下的密封
BRIMSTONE HP/HT井筒密封工具可以确保HP/HT条件下的井筒气密封隔离性。
BRIMSTONE高温、高压(HP/HT)井筒密封工具是一种高性能的可钻式桥塞,通常用于增产、固井、临时弃井或永久弃井作业期间的层间隔离。该工具符合ISO 14310 V0级标准,温度为500°F(260°C)时能够承受25,000 psi(172.36 MPa)的压差。石油圈原创www.oilsns.com
BRIMSTONE HP/HT井筒密封工具可以使用电缆,配合贝克休斯的HP/HT非爆炸式静液压坐封工具或E-5电缆压力坐封总成,从而实现快速准确部署;也可以使用连续油管配合HPHT J型液压坐封总成进行部署。BRIMSTONE井筒密封工具由碳钢制成,可使用结合了贝克休斯高级磨铣技术(AMT)的切削元件钻除。
技术应用石油圈原创www.oilsns.com
- 增产或固井作业期间,进行层间隔离;
- 隔离套管鞋;石油圈原创www.oilsns.com
- 临时或永久弃井;石油圈原创www.oilsns.com
- HP/HT作业环境。石油圈原创www.oilsns.com
技术特点石油圈原创www.oilsns.com
- 电缆或连续油管坐封:石油圈原创www.oilsns.com
– 实现部署和操作的灵活性。
- 温度高达500°F,压力高达25,000 psi的作业环境下,工具上下达到V0级气密封效果:
– 在HP/HT环境下具有良好性能。
- 增大间隙:石油圈原创www.oilsns.com
– 使用的密封材料可以避免抽吸力,更快、更安全地下入工具。
- 本体锁定环:石油圈原创www.oilsns.com
– 锁定密封元件的坐封力,保证最佳的密封效果。
- 防旋转机构:石油圈原创www.oilsns.com
– 提高钻除效率,通过节约时间和材料,达到节约成本的目的。
TOMBSTONE:封井和弃井的密封保障
TOMBSTONE永久式井筒密封工具是一种适用于P&A作业的可靠V0级密封工具。
在弃井作业期间,作业者经常遇到在水泥凝固之前,气体在水泥中运移的问题,这可能导致严重的HSE问题,可能无法有效地进行弃井(P&A)作业。
TOMBSTONE永久式井筒密封工具符合ANSI / API 11D1 ISO14310 V0标准,在压力为10,000 psi(68.9 MPa),温度为40-250°F(4-121°C)范围以内,可以保证气密封效果。该工具可以有效避免气体运移到水泥中,有助于减少重新注水泥相关的成本和时间,这一点对P&A作业来说非常重要。
TOMBSTONE密封工具部署方式灵活,可以使用电缆、油管或连续油管。优越的设计增加了TOMBSTONE工具和套管之间的间隙,可更快、更安全地下入井内。另外,当需要移除工具时,TOMBSTONE独特的顶部通孔设计允许将其上部钻除,而且可以在钻除上卡瓦之前实现工具上下的压力平衡。
技术应用石油圈原创www.oilsns.com
- 封井和弃井;石油圈原创www.oilsns.com
- 增产或固井作业期间的层间隔离。
技术特点石油圈原创www.oilsns.com
- 部署方法灵活:石油圈原创www.oilsns.com
– 可使用电缆、油管或连续油管部署;
– 减少作业成本和时间。石油圈原创www.oilsns.com
- 符合ANSI / API 11D1(ISO 14310 V0)标准:
– 提供气密性效果;石油圈原创www.oilsns.com
– 减少运移到水泥中的气体量。
- 独特的卡瓦设计(经过了Q-125套管的现场验证):
– 具有可靠的套管咬合特性,可以快速钻除。
- 顶部通孔设计:石油圈原创www.oilsns.com
– 允许将工具的上部钻除,可以在钻除上卡瓦之前实现工具上下的压力平衡。
- 良好的下入能力:石油圈原创www.oilsns.com
– 间隙较大和锁定结构,方便快速、安全下入,密封元件避免抽吸力。
应用案例
坐标:挪威海
技术挑战石油圈原创www.oilsns.com
- 海上封井和弃井作业;
- 槽口回收作业;石油圈原创www.oilsns.com
- 切割并上提10.75-in套管;
解决方案石油圈原创www.oilsns.com
- 单次入井完成三个独立作业;
- 采用XP阀,重新分配流道,以便伸出并回收多管柱切削齿;
- 提出了单次入井的解决方案,下入CROWNSTONE GTV井筒密封工具,替液,伸出多管柱切削齿,并切断回接套管。
应用结果石油圈原创www.oilsns.com
- 减少两次入井作业;
- 节约30小时的海上钻机时间,节省了约100万美元成本。
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来自/Baker Hughes 译者/白小明 编辑/Leia
Confirm a reliable seal in HP/HT conditions
BRIMSTONE HP/HT Well Barrier Confirms gas-tight wellbore isolation in HP/HT conditions.
The Baker Hughes BRIMSTONE high-pressure, high-temperature (HP/HT) well barrier is a high performance drillable bridge plug that is commonly used for zonal isolation during stimulation or cementing jobs, or for temporary and permanent well abandonment. It is ISO 14310 V0-rated and capable of withstanding 25,000 psi (1723.6 bar) differential pressure at 500°F (260°C).
It can be quickly and accurately deployed on wireline using a Baker Hughes HP/HT nonexplosive hydrostatic setting tool or an E-5 wireline pressure setting assembly or on coiled tubing with a HPHT J hydraulic setting assembly. The BRIMSTONE well barrier is manufactured of carbon steel and can be removed using Baker Hughes Advanced Milling Technology (AMT) cutting structures.
The BRIMSTONE barrier is part of the Baker Hughes STONE WALL V0-rated barrier portfolio—a comprehensive suite of tools that ensures gas-tight isolation throughout the well’s lifecycle.
Applications
- Zonal isolation during stimulation or cementing;
- Isolation of shoe track;
- Temporary or permanent well abandonment;
- HP/HT environments.
Features and Benefits
- Wireline or coiled tubing set:
– Enables flexible deployment and operation.
- V0 gas rating above and below the tool at up to 500°F and 25,000 psi differential:
– Provides high performance in HP/HT environments.
- Increased clearance:
– Allows faster, safer run-in using packing element that prevents swab-off forces.
- Body lock ring:
– Traps setting force in packing element to maintain optimal seal against pressure reversals.
- Anti-rotation mechanism:
– Increases removal efficiency, saving removal cost through time and material.
TOMBSTONE: Ensure a permanent barrier for well plug and abandonment
TOMBSTONE Permanent Well Barrier Confirm a reliable, V0-rated barrier for P&A operations.
During well abandonment, operators often face issues with gas migrating into the cement before the cement can set, which can lead to serious HSE concerns and failure to properly plug and abandon (P&A) the wellbore.
The Baker Hughes TOMBSTONE permanent well barrier is validated to ANSI/API 11D1 ISO 14310 V0 standards at 10,000 psi from 40-250°F (4-121°C) to ensure a gas-tight barrier. Eliminating gas migration into the cement helps reduce the cost and time associated with re-cementing, which is especially important during P&A operations. The TOMBSTONE barrier offers flexible deployment options using wireline, tubing, or coiled tubing.
The barrier’s superior design increases the clearance space between the tool and casing for faster, safer run-ins. And, if removal is needed, the unique top venting design allows for the upper portion of the barrier to be drilled out, permitting pressure equalization across the tool before drilling out the upper slips.
The TOMBSTONE permanent barrier is part of the Baker Hughes STONE WALL V0-rated barrier portfolio—a comprehensive suite of tools that ensures gas-tight isolation throughout the well’s lifecycle.
Applications
- Well plug and abandonment;
- Zonal isolation during stimulation or cementing.
Features and Benefits
- Flexible deployment methods:
– Can be deployed via wireline, tubing, or coiled tubing;
– Reduces operational cost and time.
- ANSI/API 11D1 (ISO 14310 V0) validated:
– Provides a gas-tight barrier;
– Mitigates gas migration into cement.
- Unique slip design (tested and field-proven in Q-125 casing):
– Combines reliable casing bite characteristics with quick millability.
- Top-venting design:
– Allows for the upper portion of the barrier to be drilled out, permitting pressure equalization across the tool before drilling out the upper slips.
- Superior running characteristics:
– Provides increased clearance and locked construction for faster, safer run-in with packing element locked against swab-off forces.
Triple-Application, Single-Trip Slot Recovery Solution Saved USD 1 Million
Location: Norwegian Sea
Background and Challenges:
- Offshore plug and abandonment;
- Slot recovery operation;
- Cut and pull 10.75-in. casing .
Baker Hughes Solution
- Completed three discrete operations in a single run;
- Deployed XP valve to reconfigure flow path for activating and deactivating multistring cutter;
- Provided single trip solution to set the CROWNSTONE GTV well barrier, displace the well, activate the multistring cutter, and cut the tie back.
Results
- Reduced operation by two trips;
- Eliminated 30 hours of offshore rig time, resulting in an estimated savings of USD 1 million.
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